Customization: | Available |
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Structure: | High-Pressure Pump |
Other Name: | Tungsten Carbide Plunger,Carbide Pistons |
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Tungsten carbide plunger has a series of excellent properties such as high hardness, wear resistance, better strength and toughness, heat resistance, corrosion resistance,
Tungsten Carbide Plunger is used for high-pressure pumps because tungsten carbide materials provide the best wear-resistant ability. tungsten carbide plungers can be used in high-temperature applications, up to 500°F and up to 10,0000psi.
Zhuzhou Chuangrui is a manufacturer of Tungsten carbide plungers located in Zhuzhou, Hunan, China. The main features of ZZCR Tungsten carbide plunger are stable mechanical properties, high wear resistance and high impact resistance.
Tolerance of carbide High-Pressure Pump Plungers:
The tolerance of carbide high-pressure pump plungers is an important factor to consider in their design and manufacturing process. Tolerance refers to the allowable deviation from a specified dimension or measurement, and it is critical to ensure that the plungers fit and function properly within the pump.
The tolerance of carbide plungers typically depends on the specific application and the required level of precision. In high-pressure pump applications, the tolerance of the plungers is typically very tight, with allowable deviations often measured in microns.
Solid tungsten carbide remains the optimum material for ultra-high pressure compressor plungers, but only if precision and exactness are incorporated in the manufacturing and repair processes. A plunger's dimensional geometry is critical to assure proper alignment in the cylinder along with longer and safer service life. In most instances, cylindricity, concentricity, and perpendicularity are held within .0003" and a finish below 1 Ra is obtained.
New and repaired plunger surfaces are carefully inspected using a microscope and/or penetrants to ensure a pit-free, scratch-free, and crack-free finished component, assuring a safe and trouble free service life. During final inspection, a detailed service record of size, finish and indications are noted, kept on file and also sent to the customer. Thus a complete history of the plunger is documented.
Solid tungsten carbide liners are manufactured in much the same ways as plungers except the inside diameters are diamond honed. These liners are subsequently shrunk fit inside their respective steel cylinder providing excellent wear protection and service life.
there are three grades for tungsten carbide plungers CR8 or CR15 Or CRN.
Most tungsten carbide plungers are needs very good at wear resistance when the plungers work on the pump. depends on ZZCR suggesting tungsten carbide CR8X which 8% of cobalt as a binder and 92% of tungsten will normally suit the application, 5000 psi to 40000psi. another CR15X of tungsten carbide grade is for higher pressure up to 100000. Map.CRN grade is for special applications when no magnet is requested. all CRN tungsten carbides are no-magnet. this grade is perfect for a no-magnet tungsten carbide plunger .The tungsten carbide grade of the tungsten carbide plunger.
Zhuzhou Chuangrui Cemented Carbide Co,, Ltd located in Zhuzhou City, Hunan Province, we locate in Zhuzhou City, Hunan Province, the "Hometown of Tungsten Carbide".Which is one of the professional manufacturers with the most varieties and the most complete specifications of hard alloy valve accessories. We have more than 15 years experience in the field of tungsten carbide, and also have a very strong and professional teams, most of them are high quality with high education. We are characterized by the production of highly difficult non-standard cemented carbide products, and also specialized in finishing various complex shapes of cemented carbide products. Our products have won unanimous praise from customers.
Our main products are:Tungsten carbide rotor and stator, Tungsten carbide lift valve on MWD/LWD pulse generators for drilling instruments,Carbide orifice,Valve spindle,Carbide seat,Tungsten Carbide nozzle,Carbide poppet Tips,Carbide nose cap, Carbide flow seperator,Carbide spacer sleeve,Carbide Upper/lower bearing sleeve,Carbide bushing,TC bearing,Carbide wear sleeve,Carbide disc valve,Carbide control ram,Carbide Ring and various customized products. Such as hard alloy wear-resistant parts for valves according to drawing.
We adheres to the concept of "creating the future, forging ahead, and serving customers", with the business philosophy of: creating value for customers, and we hope to go hand in hand with customers in the future to create brilliance together.We have precision production and processing equipment and testing equipment, a strict quality inspection system, and has passed the l$09001:2015 quality management system certification, Our products have won the trust and support of over 2000 customers at domestic and abroad.
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